Application Outline

A cooling tower is a heat rejection device that rejects waste heat to the atmosphere through the cooling of a water stream to a lower temperature. Cooling towers may either use the evaporation of water to remove process heat and cool the working fluid to near the wet-bulb air temperature or, in the case of closed circuit dry cooling towers, rely solely on air to cool the working fluid to near the dry-bulb air temperature.

Common applications include cooling the circulating water used in oil refineries, petrochemical and other chemical plants, thermal power stations and HVAC systems for cooling buildings. The classification is based on the type of air induction into the tower: the main types of cooling towers are natural draft and induced draft cooling towers.

Cooling towers vary in size from small roof-top units to very large hyperboloid structures (as in the adjacent image) that can be up to 200 metres (660 ft) tall and 100 metres (330 ft) in diameter, or rectangular structures that can be over 40 metres (130 ft) tall and 80 metres (260 ft) long. The hyperboloid cooling towers are often associated with nuclear power plants, although they are also used in some coal-fired plants and to some extent in some large chemical and other industrial plants. Although these large towers are very prominent, the vast majority of cooling towers are much smaller, including many units installed on or near buildings to discharge heat from air conditioning.

System Structure


Application Products LSIS Used

  • HMI : XP40TTE/DC
  • PLC : XEC-DR64H
  • Drive : IP5A – 3x 220kW/525V

Application Benefits

  • Energy Saving – Through Controlling the speed of the Fans
  • Locally supported products used – LSIS
  • Built-in PID Temperature Feedback

System Requirements

  • Operator control and monitoring using LSIS HMI
  • PID control based on Temperature Feedback
  • Reliable Solution

Key Functions

  • IP5A Drive Precise PID Control (Using Temperature as Feedback)
  • Application Optimization (Fan Control)
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